Robotic Servo Palletizing Machine
It is used for stacking the cartons/bags on the pallet in a certain order,automatic stacking,can be multi-layer,and then push out,convenient for forklift truck transport to warehouse for storage.
Equipment programming instructions:
The equipment is controlled by computer,using the handle to teach programming (i.e.by the handle devices which is similar to game handle demonstrate the palletizing process,and then store the proces.
Palletizer produced by Ausimpack shanghai Co.,Ltd,realizing intelligent operation management,simple,easy to master,greatly reduce labor personnel and the labor intensity.
1.can store more than different kind of stacking way,call out at any time;
2.simple programming,direct teaching is ok. (see the “equipment programming instructions”);
3.the machine has the function of network communication,has great help for the production and management;
Note: we also can support automatic assembly line,automatic weight detector,case erector,carton packing machine,carton sealing machine and labeling machine,etc.
|Carton sizes mm(a×b)||1000*1000 mm,1100*1100,1200*1200,1000*1200,800*1200|
|Voltage||Input 220V/380V,1/3Phase（All electric parts are imported from Japan,so the electric cabinet are joined the transformer）|
|Palletising mode||Rectangular coordinate 4-axis manipulator type sponge vacuum|
|Single packed carton weight||≦30KG|
|Highest height of pallet||2000mm(1800mmH is standard palletising height)|
|Equipment structure||4-axis CNC Palletizer body、sponge vacuum gripper、positioning conveyor line|
|Servo Driving Motor||Siemens||Germany|
The lifting arm is an important part of the palletising machine structure and can be called the Y-axis. The palletising machine is a square tube welded structure, and the servo motor drives the synchronous belt and the synchronous pulley to move linearly with the linear slide. The palletising machine is a combination of multiple sets of accessories, including servo motors, rotating components, timing belts, tensioning devices, buffer blocks, and sponge suction cups.
Centering position conveyor:
Centered positioning conveyor is also one of the important components of the whole palletising machine structure. Positioning conveyor can accurately locate the product carton, reducing the error of the palletising machine, thus achieving fast and accurate palletising. The centering conveyor is equipped with a photoelectric sensor switch to detect whether the condition of the object carton is satisfied, and the guiding structure is arranged on both sides of the conveyor line and paired with a pneumatic centering device.
X-axis linear sliding trail
The X-axis guide design is designed with a combination of a linear guide and an auxiliary guide. The linear guide mainly carries the gravity of the upper mechanical part. The auxiliary guide rail mainly carries the vertical workpiece and the weight of the cantilever shaft, so that the bottom is evenly stressed, the center of gravity is stable, and the eccentricity is not eccentric, which increases the stability of the machine.
Weighing balance block:
The function of the weighing balance block is mainly to stabilize the machine operation, increase the balance force during the movement, and reduce the wear between the slide rails.
Sponge vacuum cup gripper:
The suction cup is made of Japanese imported materials and SMC pneumatic components. The difference between the pressure values can be observed on the instrument panel at any time. The upper part of the sponge suction cup adopts the rotating gear ratio structure. It is driven by Japanese servo motor and can reach any angle of 0-360 degrees. Precisely rotate the position for palletising. The suction cup can carry up to 30kgs of carton and surface leveling objects.
We bring outside specialists continous and played professional expertise to development to meet customer demands in a variety of packaging machinery and equipments. Our machines are popular in more than 60 countries and regions in European, Asia, Africa.America, etc.
We mainly produce all kinds of wrapping machine,all kind palletizing machine, reel wrapping machine, horizontal wrapping machine, coil wrapping machine, carton erector, sealing machine, cartonner related case packing machine, bagging inserter machines, strapping and palletizing machines and so on, all machines can be specialized. We stand in customer’s position, considering their demands, offering them consulting service, giving them the automation packaging proposal design, offering the machines, assembling the machine, training the worker and follow-up after sales. We are committed to offer the excellent packaging equipments and full dimension services to our cooperator
Second machine – palletizing machine
Auto Palletizing machine can put the cartons filled with container on the tray (moodiness) in a fixed order and stack them automatically. The multilayer of palletizing enables the fork moves them into storehouse. This equipment adopts PLC touch screen and intelligent managing which is not only simple and easy to master, but also reducing the labor.
1 Touch screen shows the working capacity, reason and place of trouble has a high automatic degree. You can control the order of carton, stack layer, board supplying and output by putting them into the programme with the help of PLC.
2 Only need to control the touch screen to adjust the type of palletizing; Stable and high effect palletizing may reduce labor a lot;
3 Cartons supplying system is controlled by brake motor which can make the carton be conveyed according to the fixed order;
4 The board warehouse allow 12-15 empty boards and realize supplying the boards automatically;
5 Lower noise which is suit for China International Standard Noise (less than 75db);
6 Finish several kinds of palletizing without changing any parts;
7 Motor and reducer are both from NORD in Germany.
When products are on high speed assembling line, distance among cartons is very small, so accelerating belt, taking advantage of speed difference between belt conveyors and roller conveyors, is adopted to separate close cartons and prepare for movement of swerving device. Belt will immediately stop to prevent continuous cartons from entering swerving roller conveyor and aligning section conveyor when number of cartons lined on the aligning conveyors amounts to the fixed number.
Cylinder is adopted to push blocking board, blocking rod or rotary table to rotate one corner of the carton, in order to stack cartons staggered.
Products, after direction swerved, will be aligned by certain order through PLC control.
Slip Sheet Feeder for both high lever and how lever infeed palletizing machines. It automatically picks a single sheet from the magazine and place a slip sheet or pull sheet on pallet.
Sliding board is driven by motor and its elevating movement will be finished by chain and brake motor. When cartons on stacking table accounts to a full layer, sliding board will automatically move above pallets pile, and cylinder of aligning device will push out to compactly array cartons on the sliding board, then sliding board moves backward and leaves cartons on pallet. That is all for stacking movement of cartons of one layer.
Driven by cylinder, piled empty pallets will be separated into single one and sent to chain conveyor to ensure supply of empty pallets.
Empty pallets will be pushed to appropriate place by PLC control, waiting for convergence with products.
Driven by motor, empty pallets will be moved under elevating table exactly.
After fully stacked with products, pallets will be output by conveyors.
Pallets, piled with products are output. Whole process finishes.
III. Technical Parameter:
|5||Max. Tem. Of Enviroment||℃||50|
|6||major motor sever para.|
|7||Motor Protected Grade||>IP54||>IP54|
|8||Motor Insulated Grade||F||F|
|Db(A)||<60Db||Mark the testing method|
|13||Cabinet Cooling Mode||Air Cooling||Air Cooling|
|14||Electronic Component Original||LG|
|15||Pneamatic Component Original||PMC|