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MD01 Carton And Bag Palletizing Machine

设备报价方案书Offer Book

在长期累积机械设计及制造的经验下,目前我司已经有上百种的成熟稳定的包装机械,同时研发中心还在根据市场需求不断开发新的包装机械,设备涵盖卸罐(瓶)机系列、套标系列、贴标系列、装包机系列、拆码垛系列、全自动装卸笼系列、输送风送系统等。我们的设备适用于各种罐(瓶)型的饮料、乳制品、纯净水、调味品、酒类、油品、化妆品等相关行业,经过多年的努力,已先后与宝钢集团、南方黑芝麻、安利(中国)、统一企业、蒙牛集团、伊利集团、百事可乐、汇源集团、燕京啤酒、喜多多、娃哈哈、王老吉、加多宝、乐源、大健康王老吉集团、河北养元慧智、顶新集团、达能集团、洋河酒业、达意隆集团等国内知名企业相继合作,并获得了优秀供应商的口碑和称号。

Based on our long-term accumulated mechanical design and manufacturing experience, our company has developed hundreds kinds of stable packing machines and our R&D department keeps developing new machines to meet market requirements. YUANXU manufactures label sleeving machine, BOPP hot melt labeler (Linear and Rotary), carton packing machine, palletizer and de-palletizer system, loading and unloading cage and conveyor system. Our machines are suitable for all kinds of cans (bottles) beverages, dairy, pure water, condiments, wines, oils and cosmetics industries. We work together with Amway(China), Uni-President Enterprises, Mengniu Group, Yili Group, Pepsi, Huiyuan Group, Yanjing Beer, Wong Lo Kat Group, Hebei Yangyuan Company, Danone Group, Yanghe Wine, Tech-long Group,and many other domestic famous enterprises. We also gain the title of “outstanding supplier “.

元旭公司已在广州、北京、郑州、哈尔滨等地设立了办事处,在西安设立研发中心,在安徽滁州国家级开发区新加坡(苏滁)高新产业园已建成六万平米的生产基地,由行业内资深工程师组成的研发团队,用最新的高新技术及前瞻的设计理念来满足国内外客户的不同需求。

We have offices and service centers in Guangzhou, Beijing, Zhengzhou and Harbin city, and also an establish R&D center in Xi’an city. We are now buliding our brand new manufacturing base with an area of sixty thousand square meters in Anhui to expand our production capacity.

公司实行ISO9001:2008质量管理体系,通过了德国莱茵公司(TUV)的审核,并通过了欧洲CE安全论证。产品服务全球各地,远销东南亚、欧洲、非洲,并得到了客户的好评。公司秉承永续服务,不断追求的经营理念,以独特的机械设计及积累多年的控制精髓造就出最有竞争力的自动化设备。

Our company complies with ISO9001:2008 quality management system, we have also passed TÜV Certificate and CE Certificate. Products have been sold all around the world, such as Southeast Asia, Europe, Africa, South America, Middle East and other countries. With unique mechanical design and accumulated control essence, YUANXU company adheres to the sustainable services and continuously pursues new business philosophy to make the most competitive automatical equipment.

沛愉企业  愿同您携手发展,共获丰硕 !

YUANXU company, willing to work with you hand in hand and achieve more fruitful results!

MD01

MD01 palletizer

Equipment  description 

Palletizer is suitable for stacking all kinds of cartons, plastic Pack, film shrink packs, barrels and other packages. It is composed of speed up belt, steering mechanism, case arranging section, Pack palletizing section, main body lifting mechanism, pallet exit roller and other mechanism. And also can choose the layer partition device which is used to improve stability. Capacity can reach 24000-72000BPH.

Technical Parameter: 

Operating type: horizontal Transfer type
Production capacity: 10-20 Pack/min
Applicable Products: cartons ,plastic boxes, film shrink pack and barrels etc
Products Conveyor height: 850mm
Pallet conveyor height: 650mm
Pallet size: 1200*1200*150mm,,800*1200*150,1000*1000*150
Carton size: Please refer to the sample
Packing style user-provided requests
Pallet warehouse Base on 15 pallets
Total motor power 11Kw (380V/3P)
Equipment Weight: 5500kg
Equipment size L8400mm*W4700mm*H3700mm

 

Main structure and function:

  • Carton input device
  • Carton conveying device

Through the roller conveyor and belt separator, achieve the cartons forward transport in a certain distance, to prepare for the steering.

  • Carton steering device

Automatically steering the cartons according to the setting arrangement style.

  • cartons grouping device

Through the power roller conveyor, automatically organize the cartons into group according to the stacking form

  • Carton sorting device
  • Automatic palletizing device

When the cartons are put on a pallet and form one layer according to certain order, pushed into the elevator by push plate, elevator lifts up and move forward to the upper stacking device, and put the cartons on the pallet smoothly (or put the carton on the previous layer),so as to form automatic palletizing. Stacking devices depend on inverter motor drive chains to complete its rising , falling and moving forward or backward.

  • 分Automatically feed pallets parts
  • pallets supply device

Pallets stored area can accumulate 10 empty pallets, and regularly supply the pallets to the stacking device according to the requirements of application. Power provided by a single motor.

There is a alarm device will send out signal When a pallet reach the layers had designed, automatically send the full stacks to the stacking position. The full stacks will be transported to the specified location through the roller conveyors.(or connected with the automatic winding machine).

Equipment structure advantages:

Made from aluminium alloy, engineering plastic and carbon steel spray electroplate , safety protection device meets the national standards.

Using the side way to infeed the cartons, floor space is small, simplify the conveyor system before stacking, decrease the cost of the whole line equipment investment

Low position stacking type, accord with the international advanced design idea, structure is more advanced and reasonable, action is more smooth and lighter, less power consumption.

Adopt the Siemens/schneider touch-screen operation, realize the human-computer interaction, can show the production speed,failure cause and position, highly automated .

Adopt Siemens/Schneider PLC and Schneider inverter to realize stepless speed regulation,For the cartons sorting and stacking can be realized by complied the programmable, strong ability to communication and powerful diagnostic functions, to ensure the reliability of the system. Easy to operate, compact and reasonable structure, highly automated.

Adopt AIRTAC cylinder .Quality and performance is reliable ,can meet high strength and long working hours.

Stacking way can be conducted on the man-machine interface, easy to adjust. Can complete a variety of stacking and don’t need the change parts.

Most of the electrical components are the well-known brands of Europe, stable performance, high efficiency and save manpower

Carton supply system is controlled by brake motor , ensure to transport the cartons according to the predefined position.

Noise is small, below 75 db , accord with international standards.

Accord with the food hygienic requirements: adopts pneumatic components without oil lubrication, 60% motion parts  adopt the humanized design which is don’t need the oil lubrication in lifetime, reduce a lot of using cost for the user.

 

 Electrical configuration

No MD01  configuration Brand
1 PLC  

Siemens and Schneider

2 touch screen Siemens and Schneider
3 speed controller with inverter  Schneider
4  magnetic valve AIRTAC
5  cylinder AIRTAC
6  

Approximate  electronic switch

SICK
7  limit switch SICK
8  contactor Schneider
9  motor  Omate or UCAN
10  air switch Schneider
11  switching power supply Schneider
12 intermediate relay Schneider
13  main frame  

Cold rolled carbon steel /coating